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Environmental Assistance for Portable Rock Crushing Facilities

How to Control Fugitive Dust

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Bill Rogers

(208) 373-0437

Dan Pitman

(208) 373-0500

Air Quality Permitting Hotline: 1-877-5PERMIT


Air Quality: Permit by Rule for Rock Crushers

Rock Crushers PBR Fee
Benefits Term
Eligibility Application Procedures
Requirements For More Information

If You Already Have a PTC or Tier II Permit

 
A permit by rule (PBR) enables the owner or operator of a facility that meets specific requirements to register with DEQ rather than obtain a permit to construct (PTC). Only facilities in certain industries (currently, rock crushers and certain dairies) may use a PBR instead of a PTC. Once registered, the facility is deemed to have a permit, thereby authorizing construction without the need to obtain a PTC before beginning operations.

The idea behind the PBR is to simplify the permitting process, minimize paperwork, and save time and money. The PBR registration fee is lower than the PTC application fee.

 
 Rock Crushers PBR
Currently, DEQ offers PBRs for portable rock crushers and certain dairies. Procedures and requirements for the portable rock crushers PBR are found in Sections 795-799 of the Rules for the Control of Air Pollution in Idaho (pdf on Department of Administration Web site). PBRs for other industries are being considered. The PBR for portable rock crushers took effect March 15, 2002. The rule applies to any combination of portable equipment used to crush or grind nonmetallic minerals, provided operations do not exceed 12 months at any single site.
 
 PBR Benefits
A PBR can save you time and money. If you choose to meet the requirements of the PBR, you will have less paperwork to fill out than if you have a PTC or Tier II operating permit. You will pay lower fees, depending upon when you register, and perhaps most importantly, you can get to work a lot quicker since processing takes only 15 days instead of months.
 
 Eligibility

Your operation is eligible for a PBR if:

  • Your rock crushing equipment is portable, and
  • Your equipment operates no longer than 12 consecutive months in a single location or site of operations, and
  • You meet all the requirements of the rule.

If you do not qualify for a PBR, you must apply for an air quality permit.

 
 Requirements

 Electrical Generator

The electrical generator used to provide electrical power to a nonmetallic mineral processing plant must meet the following requirements at each site of operations:

  • Use ASTM fuel oil grade 1 and 2 only. The sulfur content for grade 1 fuel oil cannot exceed 0.3% by weight; the sulfur content for grade 2 fuel oil cannot exceed 0.5% by weight.
  • Not exceed the allowable hours of operation based on rated output capacity. Hours of operation must be limited in areas that do not meet air quality standards.
  • Not generate visible emissions from generator stacks that exceed 20% opacity for a specified period of time.

 Fugitive Dust Control

Fugitive dust emissions must be reasonably controlled at each site of operations, based upon best management practices outlined in the Rules for the Control of Air Pollution in Idaho (pdf on Department of Administration Web site). Five areas where fugitive dust must be controlled are:

  • Paved public roadways
  • Unpaved haul roads
  • Transfer points, screening operations, and stacks and vents
  • Crushers and grinding mills
  • Stockpiles

A progressive control strategy must be used. If the initial control strategy does not work, successive strategies must be employed until the fugitive dust is adequately controlled. For example, the operator may first be required to remove mud, dirt or debris from a paved public roadway. If that action fails to reduce the dust, the operator may have to flush or vacuum the street, or even apply gravel to the surface of an adjacent unpaved haul road.

 Monitoring and Recordkeeping

Operators are required to maintain receipts for fuel oil purchased and to monitor and maintain records of generator output and operating hours. In addition, records must be maintained when fugitive dust emissions control strategies are required to be implemented.
 
 If You Already Have a PTC or Tier II Operating Permit
If you already have a valid PTC or Tier II operating permit and now find you qualify or want to operate under a PBR, you may opt to terminate your current permit and comply with the PBR. Simply submit a PBR registration form and any required fee and notify DEQ in writing that you would like to terminate your current permit.
 
 Fee

The fee for the rock crusher PBR is $250, payable with registration. Send payment to:

Air Quality Permit Fees
Permit by Rule

Fiscal Office
Idaho Department of Environmental Quality
1410 N. Hilton
Boise, ID 83706

 
 Term
Once registered, you will be able to operate under the PBR indefinitely, as long as all provisions of the PBR are met. If you modify your facility and/or add equipment, you will need to re-register or apply for an air quality permit.
 
 Application Procedures

Step 1:

Evaluate your eligibility. Do your equipment and operations meet the requirements established in the rule?
Step 2: Gather your information. If your operation meets the eligibility requirements, gather information on your rock crushing equipment (crusher, grinding mill, screen deck, electrical generator, etc.)
Step 3: Register your facility. Complete the form and submit it to DEQ. Keep a copy for your records. Allow 15 days for processing before starting operation or modification. Include the $250 fee with registration.
Link to PBR registration and other forms.
Step 4: Go to work. DEQ will acknowledge your registration in writing within 15 days, at which time you may begin operating under the PBR.
 
 For More Information

A Guide to the Permit by Rule for Nonmetallic Mineral Processing Plants

(DEQ Publication, March 2002: pdf 721 kb, 26 pages)

A detailed explanation of PBR requirements and sample monitoring and record keeping forms.

Note: This is a summary of PBR requirements and is not intended to be all-inclusive. Detailed requirements are outlined in DEQ's Rules for the Control of Air Pollution in Idaho (IDAPA 58.01.01.795).




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